Peugeot 205 Manual
Oil pump - removal, inspection and refittingTU series engine in-car repair procedures / Oil pump - removal, inspection and refitting
Removal
1 Remove the sump as described in Section 12.
2 Slacken and remove the three bolts securing the oil pump in position (see illustration).
13.2 The oil pump is retained by three bolts
Disengage the pump sprocket from the chain, and remove the oil pump. If the pump locating dowel is a loose fit, remove and store it with the retaining bolts for safekeeping.
Inspection
3 Examine the oil pump sprocket for signs of
damage and wear, such as chipped or missing
teeth. If the sprocket is worn, the pump
assembly must be renewed, as the sprocket is
not available separately. It is also
recommended that the chain and drive
sprocket, fitted to the crankshaft, is renewed at
the same time. On aluminium block engines,
renewal of the chain and drive sprocket is an
involved operation requiring the removal of the
main bearing ladder, and therefore cannot be
carried out with the engine still fitted to the
vehicle. On cast-iron block engines, the oil
pump drive sprocket and chain can be
removed with the engine in situ, once the
crankshaft sprocket has been removed and the
crankshaft oil seal housing has been unbolted.
Refer to Part D for further information.
4 Slacken and remove the bolts securing the strainer cover to the pump body, then lift off the strainer cover. Remove the relief valve piston and spring (and guide pin - cast-iron block engines only), noting which way round they are fitted.
5 Examine the pump rotors and body for signs of wear ridges and scoring. If worn, the complete pump assembly must be renewed.
6 Examine the relief valve piston for signs of wear or damage, and renew if necessary. The condition of the relief valve spring can only be measured by comparing it with a new one; if there is any doubt about its condition, it should also be renewed. Both the piston and spring are available individually.
7 Thoroughly clean the oil pump strainer with a suitable solvent, and check it for signs of clogging or splitting. If the strainer is damaged, the strainer and cover assembly must be renewed.
8 Locate the relief valve spring, piston and (where fitted) the guide pin in the strainer cover, then refit the cover to the pump body.
Align the relief valve piston with its bore in the pump. Refit the cover retaining bolts, tightening them securely.
Refitting
9 Ensure that the locating dowel is in
position, then engage the pump sprocket with
its drive chain. Locate the pump on its dowel,
and refit the pump retaining bolts, tightening
them to the specified torque setting.
10 Refit the sump as described in Section 12.